![]() The splines between the O2A and O2J are the same as far as I've heard. All of the upgrades we use are to use a VR6 clutch (228mm) on a G60/Passat 16v flywheel. 02J cars used a dual mass 215mm clutch setup which sucks. Also I beleive this would be what was used in the R32.Ġ2A cars used a 228mm clutch with the exception of the TDI which was smaller - something like 220 or 225mm. They also used this trans in the Audi TT 5 speed carsĠ2M - 6 speed - New Beetle S, GTI 337 (180hp 1.8T - US edition of the 25th anniversary GTI), Audi TT 6 speed and Quattro. TDI's had the 100mm CV's, otherwise they were bigger and you need the outdrive flanges off of the 02J TDI trans to make it work in anything but a MK4. It was also used on the Passat/Corrado/Golf/Jetta VR6 engines with a different bell housing.Ġ2J - MK4 Golf/Jetta - All. You have much more in the way of engine/transmission choices over there, but I can tell you the way it works here in the US.Ġ2A - G60 Corrado, Passat TDI/16v, and the MK3 Jetta TDI should conclude the list of 4 cylinder incarnations of this transmission. I want to upgrade to a sportclutch with some tuningroom left (possible 300Nm) and should be reasonably streetable, when the CEX fits but brakes down ealier than I expected can I still upgrade to a TDI gearbox and keep my clutch setup? I've read the old clutchthreads so I conclude that a Sachs sportclutch is a good option, maybe combined with a lighter flywheel. ![]() How many teeth has the stock gearbox? Mine has 28 splines (correct english?) Last question is, does it fit my AAZ? I've read that there are 2 different mainshafts with different teethcount. Got 3 questions about the gearbox, does anyone know where I can find the gear&finaldrive ratios and is it comparably strong as a gearbox from say a Mk3/Mk4 TDI? (capable of 300+Nm) I already have a complete cableshifted CEX code 02A 5S gearbox with 100mm driveshafts from a passat around (been given to me as a 1.9TD passat box). the clutch can't hold 244NM/180ftlbs and I already broke one inner CV joint. ![]() The next thing on my list is a gearbox/clutch upgrade, I've got a 020 4S GTD gearbox with a slipping clutch and 90mm driveshafts behind my 1.9TD AAZ.
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